LaserLinc’s UltraGauge+™

As industries demand higher precision, efficiency, and real-time quality control, manufacturers must adopt innovative measurement solutions to meet these evolving needs. Whether it’s medical tubing, insulated wire, or metal stents, achieving consistent wall thickness and concentricity is crucial for product integrity.

Enter LaserLinc’s UltraGauge+™ Series, an advanced ultrasonic measurement system designed to deliver unmatched accuracy, real-time monitoring, and seamless integration into existing production lines. With the ability to measure ultra-thin walls, detect defects early, and reduce material waste, UltraGauge+ is transforming in-process measurement for high-specification products across multiple industries.

Let’s explore how LaserLinc’s UltraGauge+ Series is setting a new standard for ultrasonic measuring technology and why manufacturers worldwide are adopting this cutting-edge solution.

Why Precise Ultrasonic Measurement Matters in Modern Manufacturing

For manufacturers producing medical tubing, wire insulation, or extruded plastic products, maintaining precise wall thickness and concentricity is critical for product performance, safety, and regulatory compliance. Even the slightest deviation can lead to:

✔ Product failures and recalls due to inconsistent material thickness.

✔ Increased material waste, driving up production costs.

✔ Longer startup cycles, leading to unnecessary downtime.

LaserLinc’s UltraGauge+ Series provides real-time, in-process measurement, allowing operators to detect and correct issues immediately, minimizing defects and optimizing material usage.

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Key Features of the UltraGauge+™ Series

Traditional measurement methods often require manual sampling and post-production quality checks, leading to delays and potential waste. The UltraGauge+ system eliminates these inefficiencies by providing:

✔ Continuous, real-time data collection for immediate process adjustments.

✔ Non-contact measurement, ensuring no product deformation or contamination.

✔ Seamless integration with existing extrusion lines for uninterrupted monitoring.

With instant feedback on wall thickness and concentricity, manufacturers can improve production efficiency and reduce costly material waste.

One of the standout features of UltraGauge+ is its ability to measure extremely thin walls, making it ideal for industries requiring micro-scale precision.

✔ Measures 0.001-inch (25 μm) wall thickness in polymer medical tubing.

✔ Measures 0.003-inch (75 μm) metal wall thickness for nickel-titanium (NiTi) stent tubing.

✔ Ideal for high-specification industries such as medical, automotive, and aerospace manufacturing.

For manufacturers producing small-diameter or high-precision tubing, the UltraGauge+ system ensures consistent wall thickness without compromising product integrity.

While outside diameter (OD) measurement is essential, ensuring concentricity and accurate inside diameter (ID) is equally crucial—especially for products like:

✔ Medical catheters, where uniform thickness is vital for functionality.

✔ High-pressure hoses and tubes, which require even material distribution.

✔ Electrical wire insulation, ensuring reliable performance and safety.

By pairing UltraGauge+ with LaserLinc’s laser micrometers, manufacturers can achieve complete dimensional measurement, capturing OD, ID, wall thickness, and concentricity in real-time. Learn more about ultrasonic measuring devices and how they improve production quality.

How UltraGauge+ Improves Efficiency and Reduces Costs

In extrusion and high-spec manufacturing, startup time directly impacts production efficiency. The UltraGauge+ system allows operators to:

✔ Adjust extrusion die bolts within minutes of startup.

✔ Quickly achieve concentricity, reducing setup time.

✔ Minimize trial-and-error adjustments, speeding up production.

Faster startup cycles mean higher productivity and lower costs, making UltraGauge+ an essential tool for process optimization.

Material waste is a significant challenge for manufacturers, particularly those using expensive raw materials such as biocompatible plastics, high-performance alloys, and specialty coatings.

✔ UltraGauge+ enables automatic adjustments, reducing scrap rates.

✔ Real-time feedback prevents overuse of materials, optimizing production efficiency.

✔ Operators receive instant pass/fail notifications, ensuring defective parts are removed before reaching further production stages.

By implementing UltraGauge+, manufacturers can cut material costs, improve yield rates, and enhance sustainability efforts.

The UltraGauge+ Series is fully compatible with LaserLinc’s Total Vu HMI, offering:

✔ Process visualization for real-time monitoring and analysis.

✔ Data logging and reporting for compliance and quality assurance.

✔ Customizable SPC (Statistical Process Control) tools for predictive maintenance.

By combining LaserLinc’s measurement technology with process visualization, manufacturers gain a powerful toolset for continuous improvement.

For industries requiring the highest levels of precision, accuracy, and repeatability, investing in ultrasonic measurement ensures superior product quality and performance.

Industries Benefiting from UltraGauge+ Technology

✔ Ensures precise tubing dimensions for catheters, stents, and drug delivery systems.

✔ Complies with stringent FDA and ISO 13485 regulations.

✔ Eliminates defects, ensuring patient safety and product reliability.

✔ Measures insulation thickness with extreme accuracy.

✔ Detects flaws that could lead to electrical failures.

✔ Optimizes material usage, reducing scrap costs.

✔ Guarantees consistent wall thickness for fuel and hydraulic tubing.

✔ Enhances product durability under high-pressure conditions.

✔ Supports lightweight, high-performance material manufacturing.

No matter the industry, UltraGauge+ delivers precision measurement that drives innovation and efficiency.

Why Manufacturers Choose LaserLinc for Ultrasonic Measurement

✔ UltraGauge+ systems can be tailored to fit specific production needs.

✔ Modular sensor assemblies allow for seamless integration into existing lines.

✔ Flexible configurations support various materials and applications.

✔ High-resolution sensors ensure repeatable, error-free measurements.

✔ Real-time SPC analysis helps maintain consistent quality control.

✔ Non-contact technology prevents product deformation during measurement.

For over two decades, LaserLinc has provided cutting-edge solutions for precision measurement. Our commitment to innovation, customer support, and advanced technology makes us a trusted partner for manufacturers worldwide.

Final Thoughts: The Future of Ultrasonic Measurement with UltraGauge+

As industries continue to push for greater precision, efficiency, and automation, the need for real-time, in-process measurement solutions has never been greater. LaserLinc’s UltraGauge+ Series provides the accuracy, reliability, and customization that modern manufacturers demand.

✔ Reduce waste and optimize material use.

✔ Shorten startup cycles and improve efficiency.

✔ Enhance quality control with real-time measurement.

✔ Comply with industry regulations and product specifications.

With UltraGauge+, manufacturers can future-proof their production processes, reduce costs, and achieve unparalleled product consistency.